TECHNOLOGY

Pulp Mold Technology

PULP MOLD

Pulp mold is a molding technology made by dissolving wood pulp, waste paper, sugarcane, etc., in water, using molds for vacuum suction molding, and drying them. Pulp mold has outstanding air permeability, insulation, and stability, and its shape and color are customizable for customer needs. Compared to plastic film-based paper cups, the pulp mold is an eco-friendly technology that can be recycled as paper without emitting environmentally harmful substances when incinerated or landfilled. Pulp mold is an alternative to styrofoam and plastic, which are strongly regulated around the world, and it already melted into lives of people in Europe.

Description Application Example of Use
Wet Molding After molding, three successive pressings enhance the product's strength and uniformity. Cosmetic Packaging, premium packaging
Dry Molding After the first pressing, hot-air drying emphasizes a natural and eco-friendly texture, making it suitable for use cushioning material. Egg cartons, wine fillers, electronic device cushioning materials

Recipes for the separation
and mixture of natural materials

DECO MOLD

The abandoned natural materials, including citrus extraction remnant, rice hull, beer and baekseju remnant, green tea remnant, and food by-product can be collected for free to make pulp molds. Many agricultural by-products are illegally incinerated or landfilled without disposing, and this leads to environmental destruction, such as particulate matter and forest fire. NANU collects abandoned natural materials for free and extract only the parts that can be used for pulp mold solutions. Extracts can be mixed with existing wood pulp to reduce the use of pulp mold, deliver the characteristics of natural materials, and increase bulk and water resistance. All pulp molds are made by extracting natural materials, and they are fully biodegradable.

Raw Material Original Source Material By-product Application Examples
Sugarcane
Bamboo
Tangerine
Pineneedles
Ricehull
Leafy Vegetables
BSG
Potato
Greentea
Baekseju

Eco-friendly Coating Spray Technology

Spraying an eco-friendly coating solution onto natural material pulp molds can enhance packaging quality. The eco-friendly coating solution spraying technique is the original patented technique by NANU, and it controls concentration and viscosity locally to express characteristics elaborately for each surface. It also created a pulp mold that goes beyond food industry containers and expands to various industrial fields, including cosmetics, electronics, and construction.

Porous surface characteristics

In presence of fine pores

Precise surface characteristics

Improved packing quiality

Functional surface characteristics

Antimicrobial, freshness

N-1001
Power Air Dimension Nozzle line Production time per unit Average production per day (8ours) Number of workers Raw materials (coating solution)
3Phase, AC208V, 50/60Hz combined use, 75A 4-7kgf/cm©÷, 12¥ð 1,300mm X 1,000mm X 2,600mm 1 Varies by product Varies by product 1 N-101, N-103
NC-1001
Power Air Water Dimension Color Nozzle line Drying method Production time per unit Average production per day (8hours) Number of workers Raw materials (coating solution) Number of inputs
3Phase, AC208V, 50/60Hz combined use, 75A 4-5kgf/cm©÷, 12¥ð 6¥ð 1,900mm X 5,969mm X 1,900mm EX8816(S)-PALEBEIGE Ivory (KCC) 1 IR 5.8s 5,000 0.5 N-101, N-103 300°³
NQ-1001
Power Air Water Dimension Nozzle line Drying method Production time per unit Average production per day (8hour) Number of workers Raw materials (coating solution) Number of iniputs
3Phase, AC220V, 50/60Hz combinged use, 25Kw, 70A 2000L/min (0.5Mpa) 6¥ð 1,820mm X 3,820mm X 1,980mm 1 Hor air 7s 4,000 0.5 N-101, N-102 200

Water Resistance Test

Water Resistance Test

 Non-Coating
Coating 
kcl-01

KCL Test Report

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KCL Test Report

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KCL Test Report

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KCL Test Report

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KCL Test Report

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KCL Test Report

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KCL Test Report

kcl-08

KCL Test Report